The special product requirements
Medicine is about providing the best possible care for patients, but not at any price. If you want to be successful in this tough business, you have to break new ground. More and more companies are focusing on patient-specific forms of treatment in combination with additive manufacturing. This is also the case for an American medical product provider specializing in the reconstruction of foot bones.
Accidents or diseases are the main reasons why a foot bone has to be replaced by an implant. This is a particularly problematic situation in cases of irreparable ankle trauma. In order to avoid stiffening of the ankle joint or even amputation, an implant is used to completely or partially replace the talus bone. This allows patients to regain full functional freedom of movement in the ankle joint. It is important for the success of the treatment that the implant is available as quickly as possible and fits perfectly. Several hundred of these patient-specific talus implants are produced at FIT every year on behalf of the medical device supplier.
The talus implant product family is manufactured at FIT as customized series products. We call this solution ADM-CV. Based on the specified anatomical data, the patient-specific implants are manufactured from titanium gr. 5 using Electron Beam Melting (EBM or PBF-EB/M), highly polished, and are finally shipped to the customer. Especially in combination with this manufacturing process, titanium ensures excellent component properties. The entire manufacturing process is carried out in accordance with EN ISO 13485, thus guaranteeing maximum safety and quality.
Each implant is shipped to the USA as a so-called PSI kit (Patient Specific Implant Kit). The implant is supplemented by a perfectly matching trial implant. This tool, which is produced at FIT from PA 12 using selective laser sintering (SLS or PBF-LB/P), allows surgeons to prepare for implantation in the best possible way and to perform the operation as efficiently as possible.
If you wish to learn more details about the production of talus implants, we recommend you read our process use case.
Thanks to the PSI kits manufactured by FIT, consisting of the additively manufactured implant and the 3D-printed trial implant or, if required, a patient-specific drill and cutting guide, our customer benefits from the following advantages:
Based on many years of cooperation, it has now been possible to establish reliable data confirming the positive effect of these implants on patients and hospitals. For example, the following improvements have been achieved (all data are provided by the marketing company):
In sum, the patient-specific talus implant, which recently received HDE approval from the FDA, is convincing across the board.
FIT offers you a complete service for the manufacture of your implants. With us, you will find everything you need to have customized implants for hips, foot and finger bones, elbow or jaw joints manufactured quickly, absolutely safe, and at attractive conditions. So don't take any risks and rely on an experienced specialist when it comes to the additive manufacturing of patient-specific implants made of titanium.
Here you can find all the technical details about the additively manufactured talus implant.Learn more >
Turkish Aerospace relies on 3D printing to build satellites.Learn more >
Industry specialist for medical technology
+49 9492 9429 512