WHY FIT?

  • 35 years of professional experience as a specialist manufacturer of molded rubber parts.
  • Our products stand out by precision and highest quality standards.
  • Elastomer parts can be manufactured in a high diversity of hardnesses and colors.
  • Safe rubber-metal-connections are used to increase the strength of the hybrid parts.
  • Insert molding is possible, undercuts can be realized via attached parts.

Elastomer manufacturing − description of the process

Vulcanization of rubber is a process of improvement of the rubber properties (elasticity, strength, etc.) by heating it in the presence of sulfur, which results in three-dimensional cross-linking of the chain rubber molecules. The material has to be shaped, either by pressing or casting, before the heating. The tools for molded rubber parts are created by our own tool manufacturing department.
Elastomer manufacturing − description of the process
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Benefits of elastomer manufacturing

  • Short lead times (10 ? 20 working days)
  • Use of original series material
  • High precision
  • Better part properties than by 3D-printed elastomers
  • Ideal for small batch manufacturing
  • Production performance is about 1,000 ? 100,000 parts per mold.

 

Machine capacities

1 x REP B56
250 tons clamp force / 2,000 cm³ injection volume

1 x REP V39
100 tons clamp force / 400 cm³ injection volume

1 x REP V49
160 tons clamp force / 1.200 cm³ injection volume

1 x REP V59
250 tons clamp force / 2.000 cm³ injection volume

1 x REP M46
140 tons clamp force / 650 cm³ injection volume

1 x LWB Steinl GIB2500
250 tons clamp force / 2.000 cm³ injection volume

1x LWB Steinl VRE1000
100 tons clamp force / 600 cm³ injection volume

4x compression presses
40 - 250 tons clamp force

 

Materials for elastomer manufacturing

All common elastomers (natural and synthetic rubber), e.g.

  • Viton®
  • Natural rubber
  • Isoprene rubber
  • Styrene-butadiene rubber
  • Butadiene rubber
  • Isobutene-isoprene rubber
  • Butyl rubber
  • Ethylene-propylene-diene rubber
  • Acrylate rubber
  • Nitrile butadiene rubber
  • Hydrogenated nitrile rubber
  • Epichlorohydrin
  • Chloroprene rubber
  • Chlorosulfonated polyethylene
  • Polyurethane rubber
  • Silicone rubber
  • Fluororubber
  • Fluoro silicone rubber

 

Post-processing options

  • Assembly
  • Blast deburring

Applications for elastomer manufacturing

  • Prototypes
  • Small batch series
Applications for elastomer manufacturing

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Am Grohberg 1
92331 Lupburg
Germany

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